Manufacturing Accidents Expert Witnesses: 12

Thomas W. Caldwell, PE, has over 40 years of experience in Materials Research and Development, Process and Product Development, and Manufacturing Operations in the Precision Cast and Machined Products industry.

Mr. Caldwell has designed and manufactured components for consumer and industrial products, including safety-critical applications such as aircraft landing gear brakes, seat belt lockup devices, windshield wiper, and window lift motor systems. He has experience creating and guiding technology development and manufacturing partnerships in Europe and Asia, licensing and selling intellectual property and creating supply chains in China.

Mr. Caldwell has lectured in the USA, Germany, Switzerland, and India on manufacturing premium quality metal products and manufacturing processes, and was a technical paper peer reviewer for 20 years for the Society of Automotive Engineers. A United States patent holder, he has published peer reviewed research in electrochemistry and materials processing, and has written and spoken numerous times on the subject of Materials Selection.

Litigation Support - Thomas W. Caldwell, PE, is a testifying and consulting expert for both plaintiff and defense counsel. His cases involve product failure for ferrous and non-ferrous alloy products such as hand tools, recreational and exercise equipment, fire fighting apparatus, rotating industrial machinery, construction hardware, piping, and lighting fixtures. Mr. Caldwell utilizes destructive and non-destructive methods for insuring product integrity.

Areas of Expertise:

Design Engineering Materials Failure Analysis Materials Engineering Mechanical Engineering Metallurgy Power Tools Products Liability Design Defects

Manufacturing Defects Fitness for Use Equipment Operation and Maintenance Accident Reconstruction Material Selection Manufacturing Process Design and Scale Up Safety Component Product Quality Control Safety Component Quality Systems Management

View Thomas A. Caldwell's Consulting Profile.

Greg Gerganoff, CSP, Esq., possesses extensive experience in safety compliance and practice involving OSHA and MSHA.  He obtained is law degree from Western Michigan University, Cooley Law School and practiced general civil law for approximately 12 years in Colorado prior to entering the safety profession. Mr. Gerganoff earned a Certified Safety Professional certification and has 18 years of field safety experience in mining, oil and gas, construction, manufacturing, power plant outages, and light rail construction.

His professional safety experience includes OSHA / MSHA Safety field work and compliance with experience in the heavy construction, manufacturing, light rail construction, power plant outages, public schools, oil and gas, mining, pipeline, and trenching and excavation industries.

• Authorized Outreach Trainer for OSHA General Industry.
• PEC Safeland Basic and Core instructor (Oil and gas).
• MSHA Approved Instructor (Blue Card) for Surface, Metal/nonmetal.
• Member of the American Society of Safety Professionals.

Litigation Support: Mr. Gerganoff assists with discovery questions regarding safety matters. Safety opinions based upon statutory, administrative, judicial rulings and related industry association safety policies ancillary to OSHA and MSHA.  Mr. Gerganoff is retained by attorneys for both Plaintiff and Defendant. Some of the subject matter litigation he has handled include:

Forklift Safety and Operation Lock Out Tag Out/Natural Gas Compressor Stations Oil and Gas Safety Manufacturing Safety Construction Safety Compressed Gas Cylinder Safety

Crane and Aerial Lift Safety Mining Safety Traffic Control Plans / MUTCD Working at Heights, Employee Safety Training Fall Protection, Ladders, Stairways

View Greg Gerganoff's Consulting Profile.

Since 1988, Real-World Forensic Engineering, LLC ("RWFE") has provided engineering services to industries and government labs, as well as litigation support to both plaintiff and defense attorneys practicing in many areas.

RWFE Areas of Expertise Include:

Components & Machinery Metallurgy & Corrosion Dynamics of Impact & Collisions Friction Analysis / Slips, Trips and Falls Intellectual Property & Patent Review Accident Reconstruction / Animation Computer Aided Design Education & Training

Electrocution & Switch Malfunction Grounding & Lightning Protection Lightning Impulse Testing Products and Premises Liability & Safety High-Voltage & Current Power Systems Bridge Design and Safety Fire & Explosion Cause and Origin And Much More...

At RWFE, we proudly distinguish ourselves by our Four C's:

CREDENTIALS. COMPETENCE. CREDIBILITY. COMMUNICATION.

Credentials:	B.S., M.S., M.Eng., M.B.A., J.D., and Ph.D. Degrees Licensed Professional Engineers in Mechanical, Electrical, and Civil Engineering Tenured University Professors and Professionals NAFI Certified Fire and Explosion Investigators (CFEI) Licensed Master Electricians
Competence:	Over 80 Combined Years of Experience in Engineering R&D, Industry, Academia, Consulting, and Expert Witness Litigation Support Over 120 Combined Deposition and Court Testimonies
Credibility:	Internationally Recognized in Our Areas of Expertise More Than $19 Million in Peer-reviewed and Funded Research Grants Over 200 Combined Scientific Publications and Journal Articles
Communication:	Over 20 Different Undergraduate and Graduate-level University Courses Over 30 Invited Short Courses, Talks, and Lectures

Design Evaluation – Accident Investigation – Intellectual Property - Failure Analysis – Fire Cause & Origin – Component Testing - Computer Aided Drafting – Accident Animation - Expert Witness & Litigation Support

www.ExpertEngineering.com

Expert Background: Dr. Thomas L. Read is the Principal and CEO at A. Read Consulting, LLC. He received his PhD. from Stanford University in 1972 and has over 25 years of manufacturing experience in electronics, metallurgy, factory safety, failure analysis, glass fracture, glass failure and bottle failure. As a member of the electronics industry, he has earned process patents and has an extensive background in manufacturing techniques. In parallel, Dr. Read has spent over twenty five years as a consultant to attorneys and engineers. He has given more than 100 depositions and has appeared in court numerous times. Company Profile: Read Consulting, LLC is a full service laboratory providing services in the following areas:

• Failure Analysis; Factory Safety and Personal Injury (including machine guards and manufacturing safety)
• Glass Failure Analysis - Glass Fracture, Glass Failures and Bottle Failure
• Metal and Ceramic Failure
• Grinding Wheel Failures
• Intellectual Property and Patent Disputes
• Product Liability and Product Quality
• Manufacturing Disagreements (such as Intellectual Property, Failed equipment and Contract Disputes)
• Reverse Engineering

R. Kevin Smith P.E., D.F.E. has been a specialist in Engineering Forensic Safety and Design for 44 years. He has consulted on over 1,000 matters nationwide. Mr. Smith is a registered professional engineer and holds a BSME and MMAE from the Illinois Institute of Technology in Chicago. He is board certified forensic engineer through NAFE. He specialties include  Material Handling Equipment Safety, including lift trucks, dock safety, truck loading, conveyors, aerial work platforms, Construction Equipment Safety, Trucking Industry Safety including safe loading procedures and interactions at loading/unloading facilities, and Accident Reconstruction.

He is an active member of the committee that writes the Safety Standard for Low Lift and High Lift Trucks (ASME/ANSI B56.1) for over 40 years. He also serves on the B56.6 committee (rough terrain lift trucks) and the ANSI A92.5 and A92.6 subcommittees (self-propelled elevating work platforms), as well as the A92.20, A92.22, A92.22 series of ANSI standards for MEWPs (Mobile Elevating Work Platforms).

 Litigation Support - Mr. Smith formerly worked for Triodyne, Inc. for over 15 years as a forensic engineer/principal engineer. As President of R. K. Smith Engineering Inc., for 28 years, he currently has a laboratory for examination and testing, and owns or has access to varied testing equipment and tools.He has testified at depositions and trials on several hundred matters. Mr. Smith has performed hundreds of investigations into product failures involving injury and property damage, and has reconstructed numerous accidents. His expertise is available to counsel representing both Plaintiff and Defendant. Mr. Smith also was previously on the Adjunct Math faculty at Prairie State College for 13 years. 

Areas of Expertise:

Forklift Trucks Aerial Work Platform Lifts Product Testing Material Handling / Lifting / Rigging Equipment Accident Reconstruction Machine Guarding Safeguarding Warnings

Agricultural and Construction Equipment Skid Steer Loaders Stability Testing Loading Dock Safety Consumer Products / Testing OSHA Citations Codes & Standards Standard of Care in Design

View R. Kevin Smith's Consulting Profile.

D. Larry Dunville has over 45 years of Overhead Crane experience. Mr. Dunville has built, installed, engineered, estimated, sold, and serviced overhead bridge cranes. He has sat on the industry committees that wrote the crane specs for the steel industry, written articles, and taught professional architects and engineers about the special requirements required when designing buildings that will house overhead cranes. Larry was formerly the Executive Director of the Crane Certification Association of America and is currently on the ASME/ANSI B30.2 Overhead and Gantry Cranes Committee, ASME/ANSI B30.16 Overhead Hoists, and AIST (American Institute of Steel Technology) TR-13 Guide for the Design and Construction of Mill Buildings.

Business Experience

Mr. Dunville was the Owner and president of Dearborn Crane & Engineering Co., a builder and installer of overhead cranes and crane runway systems, from 1975 to 2012.  Mr. Dunville is the Owner and President of Overhead Crane Consulting, LLC (2016 to present). 

Speaking Engagements

Larry speaks on crane safety, crane inspection, and runway design. In the last year, he has spoken to AIST (American Institute of Steel Technology), CCAA (Crane Certification Association of America), CMAA (Crane Manufacturers Association of America), and FEWA (Forensic Expert Witness Association). 

D. Larry Dunville's Video Introduction 

Litigation Support—Larry Dunville offers expert witness services in crane cases involving industrial, manufacturing, mining, warehousing facilities, and power plants. His expertise is available to counsel representing both Plaintiffs and Defendants. 

Areas of Expertise:

Overhead Cranes Bridge Cranes Overhead traveling cranes Electric Overhead Traveling Cranes Overhead Bridge Cranes Gantry Cranes Jib Cranes Workstation Cranes Hoists Crane Operator Training Workplace accidents Workplace safety Accident Investigation

Monorails Crane Runways Crane Safety OSHA/B30 Crane Safety Requirements Crane Inspection Crane Manufacturing Crane Installation Crane Runway Installation Crane Fabrication Runway Fabrication OSHA Crane Inspections Corporate Crane Safety Programs OSHA authorized training

Overhead Crane Arizona Office 3606 N. Larrea Lane Tucson, AZ 85750 Telephone: 574-210-8612

Overhead Crane Michigan Office 12666 Highland Shore Drive Sawyer, MI 49125 Telephone: 574-210-8612

View D. Larry Dunville's Consulting Profile.

Mechanical Solutions, Inc. (MSI) performs litigation support through its extensive engineering capabilities, and when required, through expert testimony. MSI uses advanced finite element analysis (FEA), rotor dynamics, and torsional analysis tools, and uses computational fluid dynamics (CFD) to analyze 3-D steady or unsteady fluid flows and heat transfer, enabled by its 230 high speed processor supercomputers.

MSI also uses top-of-the-line testing equipment, including multichannel FFT analyzers (up to 200 simultaneous channels) to accurately read the outputs of various vibration, stress/strain, and pressure sensors, as a function of both time and frequency. As a unique additional test capability, MSI uses motion magnification video cameras to amplify and display scene vibration by 1000x. MSI uses calibrated exciters while equipment remains running, to locate structural, rotor, and acoustic natural frequency resonances as they exist at any particular operating point, without interfering with machinery operation. In addition, MSI performs stress, acoustic, dynamic pressure pulsation, electric current spectrum, and aero/hydraulic performance testing.

Areas of Expertise:

New Equipment Design Computer-aided Analysis Installed Equipment Field Testing and Problem Solution Broken Component (e.g. blades, disks, seals, bearings)  Forensic Analysis Pumps Compressors Fans Turbines

Motors Centrifugal and Positive Displacement (e.g. reciprocating) Configurations Hydraulic Turbine Generators Aircraft Gas Turbine Engines Land-based Gas or Steam Turbine Power Generation Systems Green Energy Power Industry Petrochemical Industry Paper Industry Water Resource Industry

Solving Challenges with Rotating Machinery Vibrations

William D. Marscher, PE, performs expert witnessing and engineering work in the field of Fluid Systems and their Rotating and Reciprocating Machinery, particularly large turbines, generators, compressors, and pumps. His typical work responsibilities include design, analysis, and testing of all types of plant machinery, as well as other types of fluid and mechanical systems. Mr. Marscher has background in various types of turbines (including hydraulic, steam, and gas), as well as various types of pumps, including centrifugal as well as positive displacement (e.g. reciprocating, gear, rotary, and screw).

Mr. Marscher's expert witnessing experience includes 27 cases over the course of his 50+ year career, for which he provided detailed engineering reports in support of the case. This legal support experience includes witnessing in front of tribunals four times, and testifying in Federal Court in four cases. He also has performed depositions 11 times. 

For the past 45 years, Mr. Marscher has been a voting member of the ASTM Fatigue Standards Committee E9, as well as the ASTM Wear & Erosion Standards Committee G2. He is also the past Board of Directors Chairman for the Machinery Failure Prevention Technology Society (MFPT), and has been active in the Vibration Institute. Mr. Marscher is a 23-year member of the Texas A&M Turbine-Pump Users Symposium Advisory Committee (essentially the Board of Directors for the Symposium). For ASME, he was Chair of the Predictive Maintenance committee and was Organizing and Presiding Chair of the 1993 RoCon Rotating Machinery Conference and the 1995 Tribology Conference.

Dr. Edward Bennett is MSI’s VP of Fluids Engineering.  Dr. Bennett graduated from the Naval Academy, following which he was a navy test pilot.  Later he received his PhD in Fluid Dynamics from Johns Hopkins University. Dr. Bennett has been a well-known leader in Fluid Dynamics and the Aero/hydrodynamic Design of Turbomachinery for the past thirty plus years.  

In 1995, Dr. Bennett founded ASC Turbo, a design house that combined the CFD software from Advanced Scientific Computing and specialized turbomachinery design software.  During this time, he worked on the development of BladeGen, a 3-dimensional turbomachinery blade geometry kernel, and also performed a key role design work that included the starter turbine and vapor cycle compressor for the F-22 Raptor fighter, several biomechanical cardiac pumps, a LOX rocket turbopump, as well as numerous more “conventional” turbomachinery designs. After this, he served as Director of Turbopumps for Gencorp Aerojet, and authored the hydraulic design methodology that is still in use by that organization.

At MSI, Dr. Bennett oversees fluid dynamic design and analysis of pumps, compressors, and turbines, including various sizes of hydroturbine generators.  This work includes detailed computational fluid dynamic (CFD) analysis, as well as test rig design, and flow loop/ wind tunnel validation testing.  Recently, he has supported major law firms with expert report writing and detailed two-phase flow unsteady CFD analysis of 100MW and 400 MW hydroturbines in the US and Canada.

Paul A. Boyadjis is Director of Rotating Machinery Analysis for MSI.  Mr. Boyadjis has a BS and MS in Mechanical Engineering from Lehigh University where he graduated summa cum laude.  He has over 35 years of diverse experience in the analysis and Design of Centrifugal Pumps and Pumping Systems, as well as Centrifugal Compressors. His specialty includes complex 3D solids modeling for stress and vibration analysis using advanced finite element techniques, and he has worked as a lead analytical engineer for major manufacturers. 

Mr. Boyadjis is also an expert at rotordynamics, and field testing. He has enjoyed participating as a Hydraulic Institute Standards Partner for over a decade, and became vice chair of its Vibration Committee, and was named Standards Partner of the Year in 2021.  Paul played a key role in various standards. 

Years ago, Mr. Mr. Boyadjis developed the solids modeling and advanced finite element analysis capabilities at the Government Marine Business unit of Ingersoll-Rand, and wrote many of the structural and vibration analysis procedures for that division. As mergers took place, he then transferred these analytical capabilities to the Research and Development group of Ingersoll-Dresser Pump and later Flowserve.

While with MSI, Mr. Boyadjis has conducted detailed 3D finite element analysis of failed casings and impellers, performing forensic investigations, and when necessary, providing successful design enhancements for industrial and municipal customers. He has directed or participated in many testing and troubleshooting projects, particularly for water and wastewater pumping systems.

View MSI's Consulting Profile.

Dr. Kazerooni is a Professor of Mechanical Engineering at the University of California, Berkeley, where he also serves as the Director of the Berkeley Robotics and Human Engineering Laboratory. With over 35 years of experience in mechanical engineering and a doctorate from MIT, he is a leading expert in automated machinery, including robotics, medical devices, ergonomics and human-machine systems, wearable and assistive devices, exoskeleton systems, as well as orthotic and prosthetic systems. He is the inventor of more than 200 US and International patents, over 80% of which have been licensed, and has been inducted into the U.S. National Academy of Inventors.

In addition to his academic teaching and research, Dr. Kazerooni is an active entrepreneur. In 2005, he founded Ekso Bionics (eksobionics.com), which became a publicly traded company in 2014 and now supplies the Ekso medical exoskeleton to rehabilitation centers worldwide. He later founded suitX (suitx.com), a venture capital-, industry-, and government-funded company providing industrial and medical exoskeletons. suitX was acquired in late 2021 by Ottobock, a medical device company in Europe.

Litigation Support - Dr. Kazerooni has been deposed and testified in various Intellectual Property cases. His services include thorough examination and reporting, depositions, and trial testimony as needed.

Areas of Expertise:

• automated machinery
• robotics
• medical devices
• ergonomics and human-machine systems
• wearable and assistive devices
• exoskeleton systems
• orthotic and prosthetic systems
• intelligent assist devices
• control algorithm

Radhakrishnaiah Parachuru is a Textile Engineer with BS, MS and PhD degrees in Textile Engineering & MS degree in Applied Statistics. A multidisciplinary scientist, Dr. Parachuru possesses more than 35 years of teaching, research, and industrial experience in Polymer, Fiber, Textile, Apparel, Carpet, and other related disciplines. 

Serving as the coordinator of industry and public support activities at Georgia Tech, Dr. Parachuru has completed more than 220 applied research projects for the benefit of all segments of the Textile and Allied industries. Projects completed fall in the following categories:

• Product / Process Optimization
• Testing and Evaluation of all Types of Fiber Products Including Woven & Knitted Fabrics, Nonwovens, Carpets, and Technical Textilles
• Flammability Testing of Fabrics, Garments, Carpets and Nonwovens
• Application of Advances in the Materials Field, Especially Advances in Nano and Bio Materials for the Advancement of Fiber Product Industry
• Application of Performance Finishes to Fiber Products Through Wet and Dry Treatments
• Technical Trouble Shooting in Fiber Forming, Spinning, Weaving, Knitting, Dyeing, Printing and Textile Finishing Processes
• Design and Evaluation of New Fiber Products for Application in Medical, Construction, Transportation, etc. Sectors
• Assistance for Product Diversification
• Establishment of Quality Control Facilities and QC Routine

Dr. Parachuru has also conducted basic research in the area of Textile Manufacturing and served as the main advisor of several graduate students at Georgia Tech. He has been an active member of Fiber Society, AATCC, ASTM and TQCA. Dr. Parachuru currently serves as an active member of several AATCC technical committees and also as chairman of the AATCC committee on statistics. His current research interests are in the area of medical and industrial textiles. 

Consultation Services - Dr. Parachuru offers technical consultation to manufacturers, distributors, wholesalers, and retailers. His services cover the entire spectrum of the fiber product industry. 

Litigation Support - Dr. Parachuru has been qualified as a Fiber / Textile Expert after appearing as an expert in more than SIXTY court cases. His experience covers federal, state, and county courts in multiple states within the United States.

Areas of Expertise:

Polymers Fibers Yarns Fabrics

Garments Carpets Nonwovens  Technical Textiles Textile Testing

Paul Eason is a Licensed Professional Engineer, Nationally Certified Fire & Explosion Investigator and Forensic Consultant. His expertise comes from a strong background in industry and academia. In addition to his consulting practice, he is a professor in the School of Engineering at the University of North Florida, and maintains a graduate faculty appointment in the Materials Science and Engineering Program at the University of Florida. 

Dr. Eason has testified in numerous trials and depositions in the following practice areas: 

Product Design & Manufacturing Analysis - Metallurgy & Materials - Fire & Explosions - Industrial Accidents 

Areas of Expertise: Product Liability and Materials Failure Analysis, Product Defect & Safety Issues including: Metals, Plastics, Glass, Ceramics, Corrosion, Fatigue, Overload & Material Selection 

Fire and Explosion Analysis including: cause and origin determination, product related fire causation, industrial process accidents, dust explosions, welding / brazing accidents

Randy Phares is an expert in Packaging, specializing in Corrugated, Crating, Baling, Shipping, Warehousing, Manufacturing Safety and Load Securement. He has over 30 years of progressive leadership experience in Packaging, Procurement, Shipping, Lean Manufacturing, Quality, Safety, Productivity, and Business Improvement.

Since he began his career in 1990, Mr. Phares has held almost every job in packaging operations. These include manufacturing, distribution, sales, design, safety, transportation, and running entire multinational business units for a Fortune 1000 Corporation. He has worked on projects in Asia, Jamaica, Afghanistan, Latin America, Eastern and Western Europe, USA, and Canada.

Mr. Phares has run packaging testing labs, design centers managed fleets of trucks, manufacturing machinery, and managed world class packaging manufacturing operations. He is a published international author, and speaker who was the President of the South Texas Manufacturers Association. He is a Packaging and Procurement Subject Matter Expert since 2019 saving over $10 million for SGS-Maine Pointe the #1 Supply Chain Consulting Firm according to Consulting.us and one of America’s Best Management Consulting Firms of 2022 according for Forbes Magazine.

Honors and Awards - Best Achievement of Organizational Business Improvement in Manufacturing Award presented by the Global Six-Sigma and Business Improvement Awards for an extensive plant turnaround for Temple-Inland (now International Paper). Best Performing Plant Award for 4 consecutive years out of 26 plants for Gaylord Container (now International Paper).

Litigation Support - Randy Phares is a leading Packaging and Load Securement Subject Matter Expert relied upon for his experience, knowledge, and in-depth understanding of packaging, logistics, manufacturing, distribution, freight, and intellectual property. He performs forensic analysis and testing of packaging failures, loading, unloading and distribution failures that caused damage or injury. His services include thorough reporting, depositions, consulting, and trial testimony as needed.  

Cases involve crated, palletized, banded or boxed products, or boxed products loaded in railcars, trucks, vans or parcel trucks, warehoused, transported (loaded, or unloaded), or injury using a pallet jack, forklift, or by hand.

 Areas of Expertise: 

Corrugated Packaging Folding Carton Packaging Boxes Crates Pallets Pallet Jacks Warehousing   Packaging Logistics

Packaging Distribution Manufacturing Load Securement Freight - Rail, Trucking, Air Packaging Workplace Safety Packaging Product Liability Packaging Intellectual Property Packaging Design

View Randy Phares' Consulting Profile.

David Smith is an experienced mechanical engineer (MS, PE) with seven issued patents. Award-winning inventor. Vice President of Alpine Engineering and Design, a mechanical engineering consulting company with clients around the United States ranging from individual inventors to Fortune 500 companies. Worked on the development of multiple successful products including among other things: aerial lifts, garbage trucks, thrill rides, ziplines, trailers, oil and gas equipment, exercise equipment, manufacturing equipment, and multiple consumer products. 

Graduated Cum Laude with a bachelor's degree in mechanical engineering. Completed a master's of science degree in mechanical engineering and an MBA with an emphasis in product development. Licensed professional engineer (PE) and certified safety professional in comprehensive practice (CSP). Certified trainer for boom lifts, scissor lifts, rough terrain, and counterbalanced forklifts. Over 10 years of experience in product development, patents, equipment safety, and risk assessments. 

Experienced expert witness having drafted over 200 reports/declarations in patent cases and catastrophic injury and death cases. Designed and built multiple custom testing devices to obtain data and evaluate opinions. Created multiple demonstratives to explain the mechanics and circumstances of accident sequences and patented devices. Testified in deposition 11 times and in trial once.

Expert Witness Services Professional Expert Reports Testing Forensic/Failure Analysis Accident Reconstruction Demonstratives Inspections/Measurements Compliance with Standards Expert Testimony Patent & Patent Related Issues Patent Searches Provisional Patent Complete with Illustrations Patent Infringement Review

Product Development Innovative Concept Multi-Industry Experience Powerful Design Tools Full Service Fabricating Materials Design Analysis Finite Element Analysis (FEA) Hydraulics, Pneumatics, Electrical Structural Integrity Tests Value Analysis